Keeping your construction equipment properly maintained is essential to maximize its lifespan and productivity. However, maintenance can sometimes take a backseat to getting the job done. Here are some practical tips and best practices to help you establish an effective routine for maintaining your valuable machinery.
Regular Inspections
Schedule thorough inspections of all your equipment on a monthly or bi-weekly schedule. Trained technicians should check components like engines, hydraulics, electrical systems, brakes, and mechanical linkages. Early issues can be identified and repaired before becoming serious problems. Inspections also verify proper fluid levels, tire pressure, and general condition. Catching small problems early prevents unnecessary downtime.
Proper Lubrication
Lubricating moving parts is critical. Oils and greases protect components from friction and corrosion, preventing premature wear. Follow manufacturer guidelines for recommended lubricants and lubrication schedules. Pay close attention to greasing pivot points, cylinders, and critical machine interfaces. Keep accurate records of greasing sessions.
Scheduled Fluid Changes
Just like vehicle oil changes, construction equipment requires routine fluid maintenance. Change hydraulic and engine fluids, transmission fluids, coolants, and fuels per the owner’s manual or more frequently in dirty conditions. High-quality fluids preserve components and maximize service life. Filter replacements accompany fluid changes to maintain clean operating systems.
Tighten Loose Fasteners
Vibration from heavy work gradually loosens bolts, nuts, and other fasteners over time. Inspections should include checking that all fasteners holding components together are tight. Loose fasteners can lead to issues down the line as parts wear unevenly or shift positions.
Cleanliness Matters
While working conditions get dirty, cleaning equipment helps prevent unnecessary wear. Remove caked-on debris, grease, oils, and grime that accelerate wear on components. Pressure wash and wipe down exterior surfaces regularly. Vacuum and wipe interiors. Use appropriate cleaning agents safe for various materials.
Proper Storage When Not In Use
When possible, shelter equipment from weathering elements like sun, rain, snow, and wind when not in use for extended periods. Store them inside a building or cover them with breathable, waterproof tarps. Engines benefit from fuel stabilizer additives when sitting for 30 days or more. Inflate tires to proper pressure before prolonged storage.
Repair Welds and Patch Holes
Catching small cracks or holes in welds, frames, or sheet metal and repairing them promptly prevents further corrosion damage down the road that leads to more expensive repairs. Grind and paint repairs to protect the integrity of the fix.
Protect Moving Parts
External guards and covers protect moving parts from debris intrusion that can jam or cut components. Inspect shields for integrity and replace any that are damaged or missing per OSHA and manufacturer regulations. Moving parts stirred by wind or accidental contact encounter less wear with protective covers in place.
Train Operators
Equipment operators should fully understand all maintenance requirements and be trained to perform pre-operational inspections, and basic service tasks and remember to secure all shields before startup. An operator at ease with regular maintenance catches potential issues before they escalate.
The ROI of Preventative Care
While proper maintenance requires time and money, the cost is minor compared to a major repair bill for a failed component that could have been prevented. Sticking to a maintenance plan helps equipment reliably meet its service life before needing rebuild or replacement. Preventative care also means fewer breakdowns and maximized uptime on the job site. Make equipment maintenance a priority for long-term savings and productivity.
With consistent, diligent maintenance using these best practices, your construction machinery investments will serve you productively for many years to come. Proper care is key to prolonging equipment lifespans and keeping your operations running smoothly and profitably.